GAP驗廠介紹,GAP驗廠質量審核標準(一)
GIS QA Technical Evaluation Scope
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Section |
Q no. |
Question |
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Lab 實驗室 |
1 |
What is the sampling size for raw material/ trims test conducted per style in-house or 3rd party lab? 內部或第三方實驗室的原材料/輔料測試每款抽樣多少? |
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Lab |
2 |
Is there an on-site, appropriately equipped laboratory in size, lighting, temperature and humidity? 是否有核可的內部實驗室,在大小、照明、溫濕度方面符合標準? |
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Lab |
3 |
Is your laboratory set up certified by other major U.S. companies / 3rd party international lab? If yes. By who? 內部實驗室是否通過美國大公司或第三方國際實驗室的認證?如是,請說明認證方 |
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Lab |
4 |
Are critical laboratory tests performed (either in house or use 3rd party lab) per PO/style and result used by production for problem prevention and records are well kept? 是否根據訂單號/款號來做測試(內部或第三方),測試結果是否用于生產過程防止問題發生,相關記錄是否保存完好? |
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Lab |
5 |
Are shrinkage/durability tests conducted correctly and completely for each bulk lot with record? 每個批次產品是否都有做縮水/耐久性測試并保存記錄? |
4.XRF laser gun (lead content screening)
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Section |
Q no. |
Question |
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Warehouse 倉庫 |
1 |
Is the warehouse proper & in good condition? 倉庫的存儲狀況是適當和良好? - warehouse is indoor, wall / roof / floor without holes; floors are marked; 倉庫在室內,有圍欄/屋頂/地板沒有孔;地面有標識 - no broken glasses on the window; 窗戶玻璃完好無損 - sufficient racks / pallets, 1 meter from wall; - proper aisles in between the racks / pallets; 有足夠的貨架/托盤,離墻壁至少1米的距離;貨架之間要保持適當的通道 - maintain proper humidity and cool; 保持適當的濕度和冷氣 - proper curtain to block sunshine, 裝有窗簾避免太陽光直射 - security with guards / view camera; 有保安/攝像頭 - not mold; not messy with rubbish/ water puddings. 沒有霉菌;整潔沒有垃圾 |
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warehouse |
2 |
Are all fabric / yarns /trims organized and stored indoors, off of floors and remain covered (light color) / protected until ready for use? 所有面輔料在使用前是否有序儲存在室內,離地并用淺色布遮蓋? |
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3 |
Are all finished goods/Vendor Manage Inventory (VMI), organized and stored indoors, off of floors and remain covered (light color) / protected until ready for pack? 所有成品/庫存在包裝前是否有序儲存在室內,離地并用淺色布遮蓋? |
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4 |
Are all leftover/ defective material/products, organized and stored indoors, off of floors and remain covered (light color) / protected until ready for use? 所有用剩的/有瑕疵的面輔料/產品在使用前是否有序儲存在室內,離地并用淺色布遮蓋? |
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warehouse |
5 |
Are rejected bulk lots being separated and put under quarantine? 檢驗不合格的產品是否有隔離分開存放? |
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warehouse |
6 |
Is Material Safety Data Sheet (MSDS) available? E.g. for cleaning agent, glue, dyestuff, printing /plating / washing chemical …etc. 是否有化學品的安全使用說明書,如清潔劑、膠水、染料、印花/電鍍/水洗等化學品? |
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warehouse |
7 |
Are the inspection processes appropriate for bulk fabric / yarn / leather/ PU? (E.g. 4/10 points for fabric, printing effect / weight / skewing / bowing??% for others) and inspection records are well kept. 布的檢驗程序是否合適?(采用4分制還是10分制,有無檢查布的印花效果、克重、緯斜、弓斜等)是否有保留其檢查記錄? |
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warehouse |
8 |
Are the inspection processes appropriate for trims / parts / packing/label? (e.g.?? %) and inspection records are well kept? 輔料的檢驗程序是否合適(如抽檢比例)是否有保留其檢查記錄? |
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warehouse |
9 |
Is raw material supplier providing packing list, inspection/testing report by batch and reviewed accordingly with self-checking result? 輔料供應商是否有提供輔料的裝箱單,及每批的測試報告和他們的自查報告? |
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warehouse |
10 |
Is light box and approved shade band available with qualified colorist for bulk color verification? 是否有燈箱和缸差樣,及合格的顏色評估員進行對色? |
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warehouse |
11 |
Is there bar code scanner to 100% check the OCR barcode trims with clear indication? 是否有用掃描儀100%掃描輔料的條碼? |
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warehouse |
12 |
Is there complete and clear trim card prepared with buyer approval in all related departments? 是否有給到各相關部門清晰完整并經過客人批復的輔料卡參考? |
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warehouse |
13 |
Are acceptable processes in place for adequate relaxation/conditioning/pre-shrinkage with report? 是否有程序規定松布時間和試縮水要求,并保留記錄? |
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Section |
Q no. |
Question |
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Sample room 板房 |
1 |
Is the sample room fully equipped with proper machines in good maintenance to produce samples that are representative of factory's specific product types? 板房是否有齊全的設備能夠生產代表工廠所有產品類型的樣品? |
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Sample room |
2 |
Are there mannequins / complete GIS latest mannequins / functional testing forms / last (for shoes) /device available? 是否有用人體模特試身? |
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Sample room |
3 |
Is automatized system in use? E.g. apparel: CAD system/ sweater: computer artwork system/ toys & hard wear: dimension design with record of last 2 years style. 是否使用自動排嘜系統排嘜架(如CAD系統)? |
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Sample room |
4 |
Are there qualified pattern technician / product design technician / sample maker assigned on site to support prompt pattern making / design adjustment / corrections as per the shrinkage test / appearance and buyer Tech Pack? 是否有合格的紙樣師傅/設計師/車樣衣師現場支持紙樣制作/圖案調整/修正縮水率/外觀修改等? |
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Sample room |
5 |
Is there a complete and clear sample document (Tech Pack) and pattern/technical drawing in organized storage pattern which can be accessed easily by the sample room technician? 是否有清晰和完整的文件包來裝每個款的文件,紙樣存放有序,使板房技術員可以輕易獲取? |
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Sample room |
6 |
Are bulk patterns/markers/technical drawings checked for accuracy? 大貨紙樣/嘜架/技術圖紙是否經過仔細地檢查? |
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Sample room |
7 |
Is there detail production specification for production floor to follow such as: prewash measurement, heat set / washing temperature, drying temperature, construction/assembly? 是否有詳細的工藝說明書給到生產車間參考,如洗前尺寸、熱定型、洗水溫度、烘干溫度等? |
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Sample room |
8 |
Are fabric, trims and parts well organized in sample room? Is housekeeping acceptable? 板房里的面輔料和零部件是否有序并充分利用? |
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Sample room |
9 |
Is there Metal/Needle control in sample room? 板房是否有做金屬和針的控制? |
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本文來源:驗廠之家 - GAP驗廠介紹,GAP驗廠質量審核標準(一)
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