Section

Q no.

Question

PP meeting

產(chǎn)前會(huì)議

1

Is there a completed MRP / QC file for each style?

每款產(chǎn)品是否都有完整的MRP/QC文件？

PP meeting

2

 Is size set sample per color way prepared and reviewed in measurement, visual, fitting, testing and related performance test with report for bulk adjustment?

是否每個(gè)顏色的跳碼樣都要檢查尺寸、外觀、試身和測試并有記錄為大貨做修正參考？

PP meeting

3

Is material and trim test report reviewed and discussed for bulk production and quality control procedures?

是否有評(píng)估和討論物料及輔料的測試報(bào)告，給大貨生產(chǎn)和品質(zhì)控制做參考？

PP meeting

4

Does the factory using engineers/technician to set production goals and targets for the Sewing lines, is the workplace and machine work aids set-up of the most efficient and workflow and ergonomics?

工廠是否讓工程師/技術(shù)員為每條生產(chǎn)線設(shè)定產(chǎn)量目標(biāo)？車間和機(jī)器裝配從生產(chǎn)流程和人體工程學(xué)方面考慮是否最為有效？

PP meeting

5

Who attend the PPM and how the PPM report pass to them?

誰會(huì)參加產(chǎn)前會(huì)議？怎樣把會(huì)議記錄傳達(dá)給他們？

PP meeting

6

Is there a certified FKR? (NA for new factory)

有無認(rèn)證的工廠檢查員？（新工廠不適用）

Section

Q no.

Question

Cutting

裁剪

1

Check if there are proper control of pile height for cutting?

是否有檢查拉布高度？

Cutting

2

Check if the production marker with panels are properly laid flat, overlapped with proper special marker, cut by pieces using appropriate scissors/ band knife/ die cut/ lazar cut…etc.? 

有無檢查嘜架是否正確的平輔，是否有重疊和標(biāo)記，使用適當(dāng)?shù)募舻?/span>/帶式刀/打孔機(jī)等？

Cutting

3

Is there proper control for matching / cutting of patterned fabrics such as plaids & stripes? (Only for plaids/ stripes)

裁剪時(shí)是否合理控制條字布和格子布使其對(duì)條對(duì)格？

Cutting

4

Is spreading methodology is found with appropriate  tension; stretch /knit fabric relaxation process correct, PU and leather in correct shading separation, suitable controlled environment condition for relaxation/ temporary storage ?

是否使用適當(dāng)?shù)牧砝家员苊鈴埩Γ樋棽嫉乃刹汲绦蚴欠裾_，PU和皮革是否正確的分開色差，是否在適當(dāng)?shù)沫h(huán)境松布，松好的布是否儲(chǔ)存在受控區(qū)？

Cutting

5

Is there roving QC checking cutting accuracy?

QC有無檢查裁剪的精確度？

Cutting

6

Are cut pieces properly inspected and numbered?

裁片有無檢查和編號(hào)？

Cutting

7

Does factory has good housekeeping on leftover fabric/ cut panels/ waste fabric?

對(duì)每匹布裁剩的布尾有無很好的記錄和保存，以備配片之需？

Cutting

8

Is there work-in-progress balance between cutting and production output to adequately fulfill daily production requirement?

是否有衡量裁剪和其他生產(chǎn)過程的產(chǎn)量足以達(dá)到日產(chǎn)能要求？

Cutting

9

Indicate fusing method used? - Hand Iron , trouser steam press, small piece fusing press, continuous roller fusing press.

燙襯用的是熨斗、蒸汽壓力機(jī)、小的熔化塊還是滾筒式熔化機(jī)？

Cutting

10

Is fusing quality acceptable, machines regularly calibrated and records maintained?

燙襯質(zhì)量是否可接受，機(jī)器是否定期較準(zhǔn)和維護(hù)并保存記錄？

Cutting

11

Are bulk cut goods and trims, designated for either internal or off-premise handling (such as sewing, laundry, embroidery, printing), transported in a well-organized and protected manner?

在內(nèi)部或外部處理（如縫制、水洗、繡花、印花）的產(chǎn)品和輔料在轉(zhuǎn)送或運(yùn)輸過程當(dāng)中是否有序且受到保護(hù)？

Cutting

12

Is there metal/ needle control policy implemented?

是否實(shí)施金屬和利器控制程序？

Cutting

13

Are all machines in good conditions/ setting and maintenance? Wiring?

機(jī)器是否狀況良好并定期維護(hù)？

Cutting

14

Is the molding process in consistent setting and operating? 
沖壓過程是否持續(xù)設(shè)定和運(yùn)行？

Section

Q no.

Question

Sewing/

Assembly

車縫/裝配

1

Are approved samples & trim card available on every line for review, and sample comments translated into local language?

封樣和物料卡是否掛在每條生產(chǎn)線上供參考，封樣意見有無翻譯成中文？

Sewing/

Assembly

2

Are in-house pre-production meetings scheduled for each style, prior to bulk production, and meetings attended by relevant factory personnel?

是否在大貨生產(chǎn)前召開內(nèi)部產(chǎn)前會(huì)議，各相關(guān)部門是否都有參加?

Sewing/

Assembly

3

Are pilot runs conducted prior to bulk production with record ?  What is the action taken for pilot runs that do not meet our standard?

在開始生產(chǎn)前是否先做試生產(chǎn)并有記錄，達(dá)不到客人標(biāo)準(zhǔn)時(shí)會(huì)采取什么行動(dòng)？

Sewing/

Assembly

4

Is there enough capacity against information provided? Check if there is balance of lines across all operations. E.g. line balancing. 

是否有足夠的產(chǎn)能，檢查所有生產(chǎn)線安排是否平衡？

Sewing/

Assembly

5

Does the factory have system in place to plan, monitor, and track daily production output? E.g. bundle/pcs/ bar code/ digital display/white board

工廠是否有系統(tǒng)計(jì)劃、監(jiān)控和追蹤每天的產(chǎn)能？（如通過裝箱數(shù)/條形碼掃描/電子顯示屏/白板）

Sewing/

Assembly

6

Are there on site mechanics/electricians who regularly maintain all machines and maintenance records well-kept in daily basis to ensure correct machine setting/ proper lubrication, spare parts, attachments, working aids, wire setting?

現(xiàn)場是否有機(jī)修工/電工對(duì)機(jī)器進(jìn)行日常維修和保養(yǎng)并有記錄，以確保機(jī)油充足、機(jī)器配件運(yùn)作正常？

Sewing/

Assembly

7

Is there proper maintenance department equipped with adequate tools and necessary equipment to support and make   trolley, side table, tray, support shelf, rack, pulley, roller……etc.

是否有正規(guī)的維修部門并配有充足的工具給予支持？

Sewing/

Assembly

8

Is there efficient pre-pressing procedure / marking in correct template to ensure the product shape consistency across whole bulk?

是否設(shè)有中燙，用點(diǎn)位標(biāo)記的方法確保所有大貨形狀一致？

Sewing/

Assembly

9

Do inline/roving QC check overall workmanship at different operations, especially at critical operations with follow up actions and record?

巡查和抽查QC是否檢查每道工序的工藝？特別是關(guān)鍵工序需要有跟進(jìn)行動(dòng)并做記錄

Sewing/

Assembly

10

What is the ratio of end line QC/QA vs direct sewing operator?

成品QC/QA與車縫操作員的比例是多少？

Sewing/

Assembly

11

Are adequate systems used to separate defective and /or good products?

是否有足夠的系統(tǒng)來區(qū)分次品與良品？

Sewing/

Assembly

12

Is there a proper product safety system to record broken/damaged needles, scissors, thread cutters, tag gun needles & hand stitching needles etc., at both sample room and production floor?

是否有產(chǎn)品安全控制程序記錄板房和生產(chǎn)車間的斷針/損壞的針、剪刀、槍針、手縫針等？

Remark for 3: No spare needle, worn and replacement needle held by the operator OR left in production areas; it is verified that factory has already setup the needle control procedures in all areas, including production and sampling (i.e. 
Correct needle control log and pass the operator check).   No broken needle parts found in production areas.  Record every needle breakage and be completed at the time of the occurrence, allocate all parts of the needle and securely mounted to the log for each entry, maintain clear records for minimum 2 years.  If part of needle fragment cannot be found after the intensive search, the operator must clearly report the follow-up action and date/time of needle detection for broken needle in the broken needle log.
All reports related to above activities are well recorded, signed by related person including PSC with proper actions have been done
備注：生產(chǎn)區(qū)域或工人手里沒有多余、磨損或替換的機(jī)針；確定工廠在各個(gè)區(qū)域都建立針控程序，包裝生產(chǎn)區(qū)域和樣板房（即正確的換針記錄和通過操作員檢查）。生產(chǎn)區(qū)域沒有發(fā)現(xiàn)的斷針?biāo)槠Ｍ暾涗浢恐尼槗Q針的時(shí)間，所有的斷針部分都要安全的貼在記錄上，記錄至少保存2年。如果最終找不到斷針?biāo)槠瑩Q針員必須要有跟進(jìn)行動(dòng)，就是把周圍2米范圍的衣服拿去過驗(yàn)針機(jī)，并開具證明，證明上要寫明日期和時(shí)間。所有與上述有關(guān)的報(bào)告和記錄，相關(guān)人員都要簽名包括生產(chǎn)安全員。

Sewing/

Assembly

13

Is production floor well organized, clean, aisles clear, free of clutter with good ventilation?

生產(chǎn)樓層是否整潔、干凈、通道干凈、通風(fēng)良好？

Sewing/

Assembly

14

Is there a proper training program for new operators?

是否有新員工上崗培訓(xùn)計(jì)劃？